Production Design & DfMA Coordination
Conversion of architectural plans into millimeter-precision CNC and fabrication packages.
Concrete Deliverables & Engineering Outputs
Every delivery includes fully coordinated CAD/BIM models, verified calculation sheets and quality acceptance records.
CNC Machine Data Sets (DSTV / STEP)
Assembly Station Work Instruction Sheets
Complete Material Bill of Materials (BOM)
Inputs Required from Client & Site
Frozen architectural layouts, final fixtures and equipment selections, signed commercial scope of delivery.
Scope Boundaries & Clear Responsibilities
Modifications requested after shop drawings are frozen entail design change notices and lead time adjustments.
Detailed Methodology & Execution Scope
Resolve interfaces before release
Production coordination reviews structural openings, service routes, wet areas, façade edges and module-to-module connections. Decisions that affect ordered materials or factory operations are recorded. The package identifies which details belong to a repeated type and which must change for a particular floor, dwelling or block.
Build a controlled production file
The commissioned outputs can include fabrication and assembly drawings, module identifiers, material schedules, tolerances and inspection references. Transport supports, lifting interfaces and packaging requirements are coordinated with the relevant specialists. A clear document register records which drawing revision is approved for each manufacturing batch.
Manage changes with their consequences
Production release follows an agreed approval sequence. A later change is assessed against procurement, completed work, engineering and the installation programme before it is accepted. For phased developments, this prevents an approved improvement to a future batch from being confused with the documentation of modules already manufactured.
Standard 4-Step Delivery Process
All interfaces between engineering, factory line and on-site assembly follow a verified schedule.
Brief & Zoning
Site zoning, dwelling mix and preliminary budget limits defined.
BIM & Eurocode
Eurocode 3 structural frame and LOD 400 MEP coordination completed.
Module Assembly
Climate-controlled production and Factory Acceptance Testing (FAT).
Crane Lift & Sign-Off
Swift crane installation, weather sealing and turnkey handover.
Frequently Asked Questions about this Service
Why is DfMA crucial in modular construction?
It eliminates on-site cutting and trial-and-error, ensuring that every steel section and pipe junction connects with sub-millimeter precision.
Can changes be made once production drawings are issued?
Minor changes are feasible before material procurement; once steel laser-cutting begins, alterations have cost and schedule impacts.
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Prototype and First-Type Validation
Full-scale factory mock-up assembly, physical acoustic testing, airtightness verification and client physical walkthrough before batch run.
Start Your Modular Project with this Service
Submit your plot details, architectural brief or unit requirements to receive an indicative technical evaluation and structured quotation from our engineering team.